Monday, November 5, 2012

Replace or Recovery: Often It Is Not A Choice


This question often comes up with an existing roofing system; does it need to be removed to the deck (a complete tear off) or is a roof overlay (recovery) possible. A complete ‘re-roof’ is where the entire roof(s), plus all insulation and underlayment are removed all the way down to the decking and then an entire roof assembly is installed. A roof ‘recovery’ involves installing a new roofing system over the existing roof and assembly remains. A recovery roof is often very popular, as it allows you to realize considerable cost savings as the existing insulation and components can be reused and the labor associated with the ‘tear off’ can be drastically minimized.

It’s certainly an appealing option to get a new roofing system and the same warranty coverage at a lower cost with a roof recovery, however, it’s not always possible. We’ll show you 3 situations where a ‘recovery system’ is not possible and a complete tear off and replacement is required…as noted in Chapter 15 of the Florida Building Code, section 1510.3.

When Two Roofs Already Are Installed: Florida Building Code allows for a second, ‘recovery’ roofing system, but two is the maximum. That means, if you already have two roofs installed (original roof plus a roof recovery system), Florida building code specifically states that “new roof coverings shall not be installed without first removing all existing layers of roof coverings down to the roof deck”. Therefore, if you are budgeting for a new roofing system in the future, make sure you know whether you have one or two roofs installed, which can vary the price of the roof replacement by as much as 40%. RAMCON can assist you in determining this by calling (877) 726-2661.

Roof Saturation: If the existing roofing system is wet/saturated, building code will require it to be completely removed and an entire new assembly installed. In some instances, we can remove only isolated wet sections, however after a certain percentage is deemed unsatisfactory, a complete removal becomes more cost effective and possibly even required. Fix leaks as quickly as they develop and get involved with RAMCON’s preventative maintenance programs…it’ll save significant sums when your roof comes to the end of its service life.

Wind Uplift Ratings: Certain types of roof decks simply may not be able to have a new roofing system installed over the original, such as gypsum or structural concrete decking  systems. This actually has little to do with the decking itself, it’s the roof on it that matters! You typically ‘adhere’ the systems to the deck with either an adhesive (TPO/PVC) or asphalt (BUR/Modified). Therefore, to install a new roofing system, you have to adhere to the existing roofing system and rely on its existing wind uplift. Since Florida Building Codes are increasingly more stringent, the existing roof may not meet today’s wind uplift costs. To test the wind uplift of the original roof to determine if it is suitable to act as a substrate for a recovery roof, we are required to perform a ‘bell chamber’ test to simulate a wind uplift scenario to determine conditions. It’s extremely rare to see a system over a gypsum deck meet these requirements.

1 comment:

  1. Hey! Keep it up! This is a good read. I will be looking forward to visit your page again and for your other posts as well. Thank you for sharing your thoughts about roofing in your area. I am glad to stop by your site and know more about roofing.
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